Posts Tagged Floor

Grout, Grout, Let it all Out!

How did I spend my Labor Day weekend? While others were frolicking about and eating themselves gluttonous at our County Fair (who am I kidding, I love me some deep fried cheese curds and lemon shake-ups!), I spent my extended weekend grouting and sponging, grouting and sponging. In total, I think I grouted 150 square feet of tile lines. I forgot how long it takes, and how terrible the whole grouting process is to the skin on my hands. Cuticles are shot and fingertips feel paper thin – and the dark stains around my finger nails are awesome – and won’t scrub off. But enough whining, let’s get down and grout!

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The walls are grouted with AccuColor Premium Unsanded Grout in the color Silverado. It’s a very pale silvery gray. When selecting grout colors for the walls and floor, I wanted the walls to have a natural looking shadow for the grout lines – almost the way they looked before grout.

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This color accomplished that perfectly. The tile store recommended unsanded, basically which means it doesn’t have the sand typical grout has. This is best for skinny grout lines. Mixing it was very similar to mixing the mortar when sticking the tiles up, except the mix was a very fine powder. It was really easy to work with, using a grout float to press it into the little lines.

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Then it was lots and lots of sponging to wipe off all of the excess, careful not to take too much out of the lines. Grouting the walls took an entire day – I began right after lunch, took a short break for dinner, and finished about 10pm. As much and as many times as I wiped the walls down, they would always dry hazy. It was impossible to get all of the grout residue off. I even left the wall dry for over an hour, came back to wipe the haze off and sure enough, it dried hazy again. I figured out the next day that a clean dry cotton rag worked the best, almost like polishing the tile.

The next morning I began grouting the floor. I love old bathrooms with the dark grout lines in the floor, so I used a darker color – Light Pewter – for the floor grout.

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With a darker grout, it starts to get scary. This was the moment of truth – any inconsistencies in the spacing would stick out like a sore thumb.

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There are literally 2 or 3 individual spots where the tile lines might be thicker than the others, but they are so slight, probably no one but me will ever notice.

In the end, I am thrilled with how it looks! Exactly the vision I’ve had in my mind for months, now it actually exists! But I can’t install the fixtures quite yet. Although it’s an optional step with darker grout colors, I have decided to go the extra step and seal all of the grout lines with a penetrating grout sealer. It goes on liquid, soaks into the grout and makes a water-proof coating within the grout itself. After 2 applications, water will literally bead up when it contacts the grout, keeping water from penetrating below the tile and giving it a super stain resistance. I’ll say it again, when it comes to the bathroom there is no such thing as overly-waterproof.

 

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Everyday I’m Tiling

But still not finished. I must have put in the equivalent of 5 full 8 hour work days over the course of last week, doing any last minute prep and then tiling the shower surround and bathroom walls.

As far as last minute prep: I caulked the seam around the window opening between the cement board and old window frame (which becomes the rough opening for the new replacement window) and then painted the waterproofing membrane over top once the silicone was dry – one cannot be overly waterproof. I also caulked the joint where the cement board meets the tub, running my finger along the bead of silicone to make sure it wouldn’t dry proud of the cement board and effect the tiles adhering flat.

And then it was time to bust out the wet saw and mix up mortar. I also purchased a manual tile cutter, because I thought it might be faster for straight cuts on these small tiles, but a wet saw is the only way I know how to cut corners or grind rounded shapes in a piece of porcelain tile. And sometimes I just need to shave the slightest sliver away from a cut, and the wet saw is the best for this also.

For mortar, the tile store sold me Full Flex Premium thin set mortar. They explained that it would be the best product to use for everything – the shower walls, bath walls, and floor. I roughly followed the mixing ingredients, until it was about the thickness of cake icing. Although the professionals will trowel it onto the walls in a small section at a time, I kept finding it would dry too quickly that way (lots of cutting tiles, then re-cutting tiles, and before too long the mortar wasn’t sticky any more). So I switched to using the back-butter method, where I lather up each tile, scrape with a notched trowel, and then push the tile into place. It goes slower, but I felt it was cleaner and gave me more control.

The large areas went fairly quick.

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I started with the tub side wall, under and around the window. Rather than get fancy with the corners, I simply tiled the side wall all the way to the corner and then butted each row of the front and back wall up against the corner once again. Once its all grouted, it will just be a straight line in the corner rather than a weave that a professional might make by doing one row at a time and alternating each row.

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Above is the closeup of the corner. I also left an 1/8th inch gap between the bottom row and the lip of the tub, as instructed by the TileMasterGA via YouTube. Rather than grout this line, it will be filled with white silicone to seal the space and create a waterproof line so water cannot get beneath the tile or behind the tub.

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The wood trim attached to the wall provided a straight edge to begin tiling this wall, level with the ledge of the tub. This way, each row would meet in the corner and the grout lines would be aligned.

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The second wood piece is just slightly below what will be the top edge of the vanity cabinet. Since I expect the cabinet to be pretty permanent, I went all cheap scape and decided I didn’t need to tile the area that would be hidden behind the cabinet. Seemed like a waste of tile and time.

Around the window, I cut the ties flush with the inside edge of the wood frame. The new window will be a snug fit inside this frame, and once the window is installed I can place the marble ledge for the window sill and use bullnose edge tiles up the sides to finish the inside edges.

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It took several long days, hundreds of trips outside to the wet saw to cut (and then re-cut – and then cut my fingers on sharp edge of the tile), but the large areas went pretty fast.P1030771 B

Above is a sneak peak of my floor tile, I plan to start that next week. Although it will have a simple border along the walls, it should go much faster being 12×12 inch sheets and a simple square floor area. It was the trim pieces and corners and anything needing cut after cut which took longer. A few days later, and this is the result:

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This last photo shows the top details where the tile meets the painted drywall. Black line, mini subway tiles, a 2nd black line, and then a decorative chair rail cap. I finished the wall tile late tonight, but I still need to scrub some excess mortar out some of the joints so that the grout will be even. I’m thinking super pale gray grout for the walls (just slightly off-white to provide some contrast), and medium gray grout for the floor tile to give that antique floor look. But I’ll get the floor fully tiled first, and then I’ll begin the grouting step. My inspiration for the floor:
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